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On-Fork Control System
The Simplest, Most Effective
Forklift Safety Solution
Built for fast-paced distribution centers
where speed cannot be compromised.
Forklift incidents don't happen because people don't care. They happen because speed, crossings, and pressure collide. Slowing down isn't an option.
Training and signage aren't enough. This solution prevents incidents before they happen, without disrupting operations.
On-Fork Safety Features
Forklift Control Systems Designed
for Immediate Intervention
Safety decisions run on the vehicle, enabling instant physical control without server dependency
Real-Time Forklift Safety
at the Vehicle Level
Position
Each forklift calculates its own real-time position inside the facility.
Location. Movement. Direction
Decision
Safety logic runs on the forklift, not on a server.
Intersections. Speed zones. Collision risk.
Control
When risk is detected, physical control is applied instantly.
Stop. Slow. Warn.
What Makes It Different
Traditional RTLS vs. On-Fork Safety
Traditional systems were designed for tracking, not for safety. See the fundamental
architectural difference.
Traditional RTLS Was Never Designed for Safety
Distribution centers operate at high velocity. Traditional RTLS tracks location, but it cannot react fast enough to function as a true forklift safety system.
2000ms+ Latency
Traditional RTLS sends data to a server, processes it, then sends a command back. By the time it arrives, the forklift has already moved 3+ meters.
Server Dependency
If the RTLS server goes down, safety goes down with it. A single point of failure that puts your entire operation at risk.
No Physical Control
Alarms and lights warn operators, but they cannot physically slow or stop a vehicle. Human reaction time adds another 500–1000ms of delay.
On-Fork Safety vs. Traditional RTLS
Traditional RTLS was designed for tracking, not for safety. Here's why the On-Fork approach is fundamentally superior for protecting people and operations.
Traditional RTLS remains excellent for asset tracking and workflow optimization. For safety-critical, real-time intervention, On-Fork is the right architecture.
Forklift Safety That Protects People and Productivity
The On-Fork system delivers engineered safety control without slowing down your operation.
EHS WINS
- 100% Rule Enforcement
- Eliminates Human Error
- Audit-Ready Compliance Data
- OSHA-Aligned Safety Protocols
OPS WINS
- Zero Productivity Loss
- No False Alarms or Unnecessary Stops
- Maintains High Throughput
- Operators Trust the System
Where Forklift Safety Delivers Maximum Impact
The forklift safety solution is purpose-built for high-velocity environments where split-second decisions matter.
STRONG FIT
Deploy HereNOT A FIT
Consider Alternatives- Slow-moving heavy parts storage facilities
- Low-traffic outdoor yards
- Facilities with minimal vehicle-pedestrian interactions
- Low-speed cold storage with dedicated forklift lanes
- Sites primarily needing asset tracking, not safety
For these environments, traditional RTLS or simpler warning systems may be more cost-effective. We will provide honest advice during the assessment.
A Turnkey Operational Solution
LocaXion delivers a complete forklift safety solution, from structured assessment to ongoing support.
The Delivery Model
Assessment
Forklift fleet suitability analysis and risk mapping to confirm fit before commitment.
Design
Forklift intersection and speed zone configuration aligned to your facility layout.
Deployment
On-site installation and CANbus integration across your forklift fleet.
Ongoing Support
Continuous system tuning, maintenance, and performance optimization.
Suitability Check
Before deployment, we review your site to confirm fit:
- Forklift Count and Fleet Density
- Traffic Patterns and Typical Speeds
- Intersection Complexity and Layout
- Current Safety Incident Data
- Existing Telematics and WMS Systems
If it doesn't, we'll tell you early and recommend the right alternative.
Ready to Protect Your Operation?
Let's explore whether On-Fork Safety is the right fit for your facility. Our team will provide an honest assessment within 48 hours.
Frequently Asked Questions
Common questions about the On-Fork Safety System.
Traditional systems rely on a central RTLS server to process location data and send commands back to vehicles. This round-trip creates 2,000ms+ latency. Our On-Fork system processes everything directly on the vehicle in under 10ms and can physically control speed and braking through the CANbus, eliminating human reaction time from the safety equation.
No. The On-Fork Safety System is purpose-built for safety intervention, not asset tracking. It complements existing RTLS, WMS, and telematics systems. If you need location tracking for workflow optimization, traditional RTLS is still the right tool. For safety-critical, real-time vehicle control, this is the right architecture.
The Forklift Tracking System integrates with any forklift that has a CANbus interface, which includes all major manufacturers including Toyota, Crown, Hyster-Yale, KION (Linde, STILL), Jungheinrich, and others. During the assessment phase, we confirm compatibility with your specific fleet.
Typical deployment is measured in days, not weeks. After site assessment and configuration design, installation on each forklift takes only a few hours. Vehicle-level safety control is active immediately, with no extended calibration period.
Each vehicle operates autonomously. If one device fails, it only affects that single vehicle, which defaults to a safe state (reduced speed). This is fundamentally different from server-based systems where a single server failure can eliminate safety for the entire fleet.
No. Speed limits and mandatory stops are enforced directly through the vehicle’s CANbus interface. Operators cannot bypass physical intervention. This ensures consistent enforcement, unlike alert-only forklift safety systems that depend on operator reaction.