Implementation expertise built from hundreds of RTLS projects across manufacturing, logistics, and healthcare
Zero Risks with Proven
RTLS Implementation Services
Proven installation guides, contractor training, IT coordination, and
accuracy testing refined from years of real-world deployments that actually works.
Common RTLS Implementation Pitfalls
Why projects fail and how LocaXion's field-tested approach avoids these issues
Why Generic Grid Layouts Fail
The difference between theory and reality in RTLS installations
The Problem: Generic grid-based anchor layouts look perfect on paper, with evenly spaced anchors providing uniform coverage across the facility. But implementing RTLS in real environments is never that simple. Machines block ceiling space, structural columns obstruct RF propagation, access limitations prevent ideal mounting, and cabling paths dictate practical anchor placement. Inexperienced vendors design theoretical grids in CAD, then discover during installation that anchors cannot be mounted where planned. The result? Rushed field decisions, compromised coverage, degraded accuracy, and installation delays.
Why Grid Layouts Work for Basic Asset Tracking but Fail for Advanced Use Cases:
For simple "Where is my forklift?" Asset tracking and grid layouts often provide acceptable results. Location accuracy of 3-5 meters is tolerable when you just need to know which general area an asset occupies. But when you scale beyond basic asset visibility into real-time process control, compliance-heavy applications, or safety-critical systems, generic grids fail spectacularly:
Labor Compliance Tracking: Measuring hours worked in specific cells requires sub-meter accuracy. Grid layouts that ignore physical boundaries, metal surfaces, and RF obstacles produce inaccurate dwell times, creating compliance risks and billing disputes.
Real-Time Process Control: Triggering automated actions based on asset location (opening doors, starting conveyors, activating assembly stations) requires precise, reliable zone detection. Generic grids that don't account for transition areas, metal interference, or boundary precision cause false triggers and process disruptions.
Safety and Alerting Systems: Proximity alerts, restricted area detection, and emergency response workflows cannot tolerate false positives or missed detections. Grid layouts often fail near corners, metal equipment, and access-restricted areas.
Digital Twin Integration: Real-time process visibility in manufacturing, logistics, flow optimization, and healthcare patient tracking require consistent sub-meter accuracy across the entire facility, not just in ideal center-of-floor locations.
LocaXion’s Site-Specific Approach: We design anchor layouts during the site survey phase by walking the facility, documenting machine locations, ceiling access constraints, structural obstructions, cabling routes to IDFs, and RF propagation characteristics. Each layout is tailored to your specific use cases rather than theoretical uniformity. The result is anchoring placement that installers can execute, coverage that meets accuracy requirements in critical areas, and an RTLS environment that scales from basic asset tracking to advanced process control, compliance tracking, and safety applications without requiring infrastructure redesign.
The Hidden Cost of Untrained Installers
Why RTLS requires specialized installation knowledge
The Problem: RTLS anchors may look like simple network devices, but installation quality dramatically affects long-term accuracy and reliability. General electrical or low-voltage contractors with experience in security cameras or access control often lack RTLS-specific knowledge.
Common installation mistakes include incorrect anchor orientation affecting signal propagation patterns and mounting too close to metal structures causing RF reflections. Other issues range from poor cable strain relief leading to intermittent connectivity to inadequate power planning, causing PoE budget overruns.
These issues are rarely discovered during installation. Instead, they emerge during commissioning or go-live when users report accuracy problems. Troubleshooting and remediation at that stage become expensive and disruptive.
Locaxion's Contractor Training Approach: As a core component of our RTLS implementation services, we deliver pre-installation training for contractors to ensure success whether the work is performed by your internal facilities team or external vendors. Our standardized installation guides define exact specifications for mounting height tolerances, orientation requirements, and clearance from obstructions.
Training sessions cover hands-on installation techniques, common mistakes to avoid, troubleshooting connectivity issues, and verification procedures. Contractors leave prepared to execute installations consistently regardless of their prior RTLS experience.
The Result : This training ensures that every anchor and cable is installed exactly to specifications regardless of which contractor does the work. You eliminate installation errors that cause dead zones and signal interference. This leads to faster commissioning and long-term reliability. A few hours of training upfront prevent weeks of expensive troubleshooting later.
Why IT Delays Kill RTLS Projects
Network infrastructure isn't an afterthought
The Problem: Implementing RTLS requires robust network infrastructure. This includes VLANs for anchor traffic, IP addressing schemes, firewall rules for location server access, and security protocols for tag data transmission. Often, it also involves complex integration with existing IT management systems.
Many projects treat IT coordination as a late-stage task. Anchors get installed, and cabling is completed only for the team to discover that IT needs three weeks to configure VLANs. Security teams may require additional firewall documentation, or network addressing conflicts may arise with existing systems. The result is hardware sitting idle while awaiting approvals.
Why Early IT Coordination Matters: IT teams manage hundreds of network devices, security policies, and change control processes. RTLS is just one more system requesting network resources. Without advance notice, it enters the queue behind other priorities.
LocaXion's Proactive IT Engagement: Our RTLS implementation services involve IT teams early. We document network requirements, security protocols, bandwidth considerations, and integration points during the planning phase. We provide IT with everything needed for approval including network diagrams, security documentation, data flow descriptions, and compliance information. This planning covers enterprise architecture needs such as segregated VLANs for anchor management, Quality of Service (QoS) policies for time-sensitive positioning packets, and redundant network paths for high-availability systems.
Enterprise RTLS Network Architecture: Enterprise RTLS deployments require careful network architecture planning: segregated VLANs for anchor management and location data traffic, Quality of Service (QoS) policies for time-sensitive positioning packets, redundant network paths for high-availability systems, secure API endpoints for integration with MES, WMS, ERP, and CMMS systems, and network monitoring integration for proactive infrastructure management.
Testing That Reflects Reality
Why center-of-floor testing isn't enough
The Problem: Many projects validate accuracy by testing in ideal conditions. This usually means the center of the floor with a clear line of sight to multiple anchors and no metal obstructions. These static tests often show impressive performance of 30cm or 50cm. However, users then deploy the system in production and discover problems. Accuracy might degrade 3-5 meters in corners, or tags might jump between zones unpredictably near doorways. Areas near metal equipment suffer from intermittent tracking, and location updates often lag actual movement. Center of floor testing validates the technology works but does not validate it works where users need it.
LocaXion's Comprehensive Testing Protocol:Our RTLS implementation services include systematic testing across the entire coverage area rather than just best-case locations. Our protocol includes:
- Grid-based accuracy testing: Measuring position error across defined test points including corners, edges, and open areas.
- Workflow-critical location validation: Testing accuracy where it matters for your use cases such as work cells, staging areas, loading docks, and process transitions.
- Edge case & challenge area testing: High-metal zones, elevator shafts, near walls, doorways, ramps, and anywhere RF propagation is compromised
- Dynamic movement testing: Tracking assets moving at operational speeds like forklifts and carts to validate real time performance.
- Zone boundary precision: Validating geo-fence entry/exit triggers for automated workflows, alerts, and process control.
The Outcome:We document actual performance, identify areas requiring optimization, tune the location engine for your environment, and validate that accuracy meets requirements before production use. Issues discovered during testing are easy to fix. Issues discovered in production are costly and disruptive.
RTLS Accuracy Testing Best Practices:Professional RTLS accuracy validation includes heat map generation showing position error distribution across the facility, statistical analysis of accuracy metrics (mean error, 95th percentile, maximum error), environmental factor documentation (temperature, humidity, RF interference), tag orientation testing for worn, mounted, and carried configurations, and validation against industry standards (ISO 24730, ASTM E2795) for healthcare, manufacturing, and logistics applications.
Implementation Process
Proven methodology for tracking implementation success, refined from hundreds of manufacturing,
logistics, and healthcare deployments.
Pre-Installation Planning
Site-specific preparation ensuring smooth deployment
Key Deliverables
Site specific anchor layout design
Infrastructure and cabling route planning
Production shift coordination
Contractor vetting and training
IT network and security compliance
Hardware and BOM finalization
Hardware Installation
Systematic deployment with quality checkpoints at each stage
Key Deliverables
Standardized anchor mounting
Structured cabling and management
Power system deployment
Network connectivity validation
Installation quality assurance
Complete as-built documentation
System Commissioning
Bringing the RTLS infrastructure online and verifying operation
Key Deliverables
Network infrastructure verification
Anchor synchronization and alignment
Initial system calibration
System health monitoring setup
Zone and geofence configuration
Integration connectivity testing
Accuracy Testing
Comprehensive validation in all critical areas before production use
Key Deliverables
Grid based accuracy validation
Workflow critical area testing
Edge case and high metal testing
Dynamic movement tracking
Geofence boundary verification
Location engine optimization
User Training
Preparing teams to use, monitor, and maintain the RTLS system effectively
Key Deliverables
End user and operator training
Supervisor performance monitoring
IT infrastructure management
System administration and configuration
Maintenance procedure workshops
Complete system documentation
Production Go-Live
Staged rollout with monitoring and optimization during initial production use
Key Deliverables
Staged pilot rollout
Real time performance monitoring
On site user support
Workflow configuration tuning
ROI and performance reporting
Operational handover and transition
Pre-Installation Planning
Success when implementing RTLS starts before the first anchor ships. We manage the logistical details to ensure the physical deployment matches the digital design. By coordinating floor conditions, installation windows, and IT requirements upfront, we ensure the installation proceeds without delays or surprises.
Planning Activities
- Anchor placement: Designing layouts that account for machine locations, inaccessible areas, and RF obstructions.
- Cabling roadmap: Mapping conduit paths, IDF locations, cable lengths, and port assignments for the installation team.
- Schedule management: Coordinating production shifts to minimize operational disruption during installation.
- Contractor preparation: Conducting pre-installation training on RTLS hardware requirements to prevent mounting errors.
- IT alignment: Handling VLAN configuration, IP addressing, firewall rules, and security approval documentation.
- Bill of materials: Finalizing hardware counts, cable specifications, mounting hardware, and power requirements.
Hardware Installation
Installation quality determines long-term accuracy and reliability. We use standardized procedures refined from hundreds of projects, including exact mounting specifications and cable management best practices. This rigorous approach to tracking implementation ensures consistent results regardless of contractor or site conditions.
Installation Activities
- Anchor mounting: Installation using standardized guides specifying height, orientation, and clearance requirements.
- Cable installation: Professional routing, labeling, strain relief, and termination at IDFs.
- Power systems: PoE verification, power budget validation, and backup power checks for critical anchors.
- Network validation: Confirming link status, VLAN assignment, IP configuration, and connectivity tests.
- Quality checkpoints: Verifying each anchor physically and digitally before proceeding to the next zone.
- As-built documentation: Recording actual anchor positions and network configurations for future reference.
System Commissioning
Commissioning transforms installed hardware into a functioning system. We follow systematic procedures including network validation, anchor synchronization, and initial calibration. This rigorous process ensures the infrastructure is ready for accuracy testing and provides a stable foundation for digital twin technology implementation.
Commissioning Activities
- Network infrastructure verification: Testing connectivity, bandwidth, latency, and packet loss.
- Anchor synchronization: Ensuring precise time alignment for accurate positioning calculations.
- Initial system calibration: Setting baseline parameters for location engine tuning.
- System health monitoring: Configuring alerts for anchor status, network performance, and location engine metrics.
- Zone configuration: Defining geo-fences based on site requirements and operational use cases.
- Integration testing: Validating API endpoints, data flows, and overall system connectivity.
Accuracy Testing
Accuracy testing separates successful projects from problematic ones. We test systematically across the entire facility, not just in best case areas. This ensures your digital twin implementation reflects reality, even in challenging environments like corners, process transitions, and high-metal zones. Issues discovered during this phase are easy to fix compared to those found in production.
Testing Activities
- Grid-based accuracy testing: Measuring position error at defined test points across the full coverage area.
- Critical area validation: Testing corners, doorways, process transitions, and workflow critical locations.
- Edge case testing: Validating high metal areas, elevator shafts, near walls, and RF challenged zones.
- Dynamic testing: Tracking moving assets at various speeds and trajectories to verify real-time performance.
- Zone accuracy verification: Ensuring geofence of entry and exit triggers occur reliably at boundaries.
- Accuracy optimization: Tuning location engine parameters and making anchor adjustments for environmental compensation.
User Training
Technology only delivers ROI if people use it effectively. As a critical phase of our RTLS implementation services, we train multiple audiences including operators using location data, supervisors monitoring system health, and IT teams maintaining infrastructure. This comprehensive approach ensures your internal teams are fully prepared to own the system.
Training Modules
- End user training: How to use location dashboards, search for assets, and interpret location data for daily workflows.
- Supervisor training: Monitoring system performance, understanding alerts, and responding to operational issues.
- IT training: Network management, anchor monitoring, and troubleshooting connectivity problems.
- Administrator training: Tag management, zone configuration, user permissions, and reporting tools.
- Maintenance procedures: Best practices for battery replacement workflows, anchor health checks, and system updates.
- Documentation handoff: Delivery of user guides, admin manuals, network diagrams, and troubleshooting procedures.
Go-Live Activities
Go-live is not the end but the beginning of real-world usage. We stay engaged during initial production operation to monitor system performance and address user questions. This phase ensures the transition from project to steady-state operations proceeds smoothly and creates a strong foundation for ongoing RTLS managed services.
Go-Live Activities
- Staged rollout: Launching pilot areas first, followed by full production deployment once performance is validated.
- Real-time monitoring: Tracking system health, accuracy metrics, user adoption, and issue frequency.
- User support: Providing on-site presence during the initial days to answer questions and resolve issues quickly.
- Workflow optimization: Adjusting configurations based on real usage patterns and user feedback.
- Performance reporting: Documenting accuracy, uptime, usage metrics, and ROI indicators.
- Transition to operations: Handing off to internal teams with a structured support and maintenance plan.
Managed Services Plans
Flexible service levels matching your operational requirements and risk tolerance
Essential
Core monitoring and maintenance for stable RTLS operations
- 24/7 infrastructure monitoring
- Quarterly maintenance and firmware updates
- Email support with 48-hour response
- Monthly performance reports
Professional
Proactive optimization with enhanced support for mission-critical systems
- All Essential features included
- Monthly accuracy tuning and optimization
- Priority phone/email support with 8-hour response
- Quarterly performance reviews with recommendations
- Integration health monitoring
Enterprise
Full-service management with dedicated support and continuous optimization
- All Professional features included
- Dedicated account manager
- 24/7 priority support with 2-hour response
- Weekly optimization reviews
- Compliance documentation and audit support
- Custom SLA and performance guarantees
Why LocaXion for RTLS Implementation
Learn more about LocaXion's Implementation Approach →
Proven Implementation Track Record
Experience that comes from doing rather than theorizing
LocaXion's expertise comes from hundreds of real deployments in manufacturing, logistics, healthcare, and construction. We have successfully navigated challenges including difficult ceilings, RF hostile zones, compressed timelines, and complex IT setups. We have refined our RTLS implementation services based on years of field experience in challenging environments. This ensures you benefit from lessons learned and avoid the common pitfalls that often delay or derail projects.
Consistent, Repeatable Quality
Standardization that scales across the enterprise
We use standardized installation guides and quality checkpoints to ensure consistent results when implementing RTLS. This approach guarantees predictable timelines and transferable knowledge whether your contractor is experienced or new to the technology. You get the same high quality results across every facility.
Validated Accuracy Before Go-Live
Testing that reflects real-world conditions
We validate accuracy in corners, high metal zones, and process transitions rather than just ideal conditions. This comprehensive testing ensures your digital twin implementation meets operational requirements before users depend on the system. We optimize performance upfront so there are no surprises after go-live.
Launch Your RTLS Implementation with Confidence
Get an implementation assessment. We will review your site conditions, installation constraints, IT requirements, and accuracy needs. We then provide a detailed plan, timeline, and resource requirements for a successful RTLS Digital Twin Implementation.
Frequently Asked Questions
Everything you need to know before implementing RTLS
LocaXion’s RTLS implementation services cover the full journey from planning to going live. This includes site surveys, site specific anchor layout design, contractor training, IT coordination, installation oversight, commissioning, accuracy testing, user training, and production go live support.
Your facility is ready for implementing rtls when you have clarity on mounting access, cabling routes, IDF locations, IT readiness, and installation windows. As part of our assessment, we review floor conditions, RF challenges, network requirements, and security approvals, so you start from a realistic baseline.
With the right design and validation, a professional installation can deliver 30 cm to 50 cm accuracy in ideal areas and reliable sub meter accuracy across most environments. We test performance in all critical zones including corners, doorways, high metal areas, and process transitions, then fine tune the system to match your workflow needs. After deployment, our RTLS Managed Services help maintain accuracy through ongoing monitoring and periodic calibration.
RTLS projects fail because tracking implementation depends on real site conditions, not theoretical designs. Generic grid layouts, untrained contractors, late IT involvement, and limited testing lead to poor accuracy and installation delays. Effective planning requires site specific anchor layouts, early IT coordination, trained installers, and accuracy testing in corners, high metal zones, and process transitions.
RTLS provides live location data that powers accurate digital twin implementation. With sub-meter accuracy across critical areas, your digital twin can mirror real operations, simulate layout changes, validate new processes, and support use cases like compliance tracking, safety workflows, and real time process control.
A successful digital twin technology implementation needs reliable, tested location data. That means well designed anchor layouts, stable network infrastructure, and accuracy testing in corners, high metal zones, and process transitions. LocaXion’s 'implementation process ensures that the RTLS layer is strong enough to feed trustworthy data into the digital twin.
A common digital twin implementation example is a manufacturing line where RTLS tracks work in progress, pallets, and tools in real time. The digital twin uses this live tracking data to highlight bottlenecks, test new layouts virtually, and trigger alerts when assets enter or leave critical zones, improving throughput and safety.