15+ years integrating RTLS into manufacturing, logistics, and healthcare systems
Transform Your Operations with
Integrated Digital Twin Solutions
Combine precise RTLS data with digital twin solutions across manufacturing, logistics,
and healthcare to support real-time decisions
From Batch to Real-Time: A New Universe of Possibilities
Your systems were built around the limits of static data. Real-time location intelligence combined with digital twin integration removes those limits and enables capabilities not possible before.
Consider what changes when batch becomes real-time:
🞄 Manufacturing production scheduling: From hourly MES updates to dynamic work order routing based on live equipment, tool, and WIP location
🞄 Logistics inventory management: From weekly cycle counts to perpetual, autonomous inventory with real-time WMS accuracy across warehouses and yards
🞄 Healthcare patient flow: From manual whiteboard tracking to real-time EMR-integrated patient location, wait times, and throughput analytics
🞄 Manufacturing safety compliance: From retrospective incident reports to predictive zone alerts preventing forklift-pedestrian collisions before they happen
This shift is more than an upgrade. It changes how your systems function end to end. LocaXion is one of the only RTLS consulting firms backed by 15 years of RTLS and Digital Twin expertise to support a smooth move from static to real-time operations.
Why RTLS & Digital Twin Integration Matters
Learn more about RTLS & Digital Twin integration →
Integration Benefits Deep Dive
How RTLS and Digital Twin integration strengthens your operations
Real-Time Operations
Shift from batch updates to live operational awareness
Traditional systems rely on hourly updates, shift reports, and nightly reconciliations, creating blind spots and delaying action. With RTLS and digital twin integration, your ERP, WMS, and MES operate on continuous real-time data. Workflows trigger the moment assets, equipment, or WIP move, removing batch delays and enabling decisions based on the actual state of operations.
Seamless Integration
Enhance existing systems without disruption
Your business depends on proven systems built over the years and replacing them is costly and unnecessary. RTLS and digital twin integration add live location intelligence to your ERP, WMS, MES, SCADA, and custom applications through APIs, webhooks, and middleware layers that respect your architecture. Existing workflows stay intact, now strengthened with real-time data without operational disruption.
Exponential ROI
Increase value as every system becomes location-aware
Standalone RTLS offers value, but ROI grows significantly when location data reaches all systems simultaneously. Production schedules adjust in real time, inventory remains accurate, safety systems trigger predictive alerts, and maintenance and quality workflows improve. Each integration amplifies the others, creating site-wide benefits from a single RTLS and digital twin infrastructure.
Integration Process
Proven methodology for connecting location intelligence to your enterprise systems
System Discovery
Map existing systems, data flows, and integration touchpoints
Key Deliverables
Complete inventory of systems relevant to digital twin integration
Documented data flows and operational dependencies
Identified integration touchpoints for RTLS data
Defined latency, throughput, and update frequency needs
Security, authentication, and access requirements for each system
Integration Architecture
Design scalable, maintainable integration layer connecting RTLS to enterprise systems
Key Deliverables
Defined architecture for real-time RTLS data exchange
Clear middleware, API, and routing structure
Database and messaging integration strategy
Performance, scalability, and caching requirements
Security, authentication, and audit controls
Development & Testing
Build, validate, and refine integrations in controlled environments
Key Deliverables
Working integration components ready for deployment
Accurate data transformation aligned with enterprise schemas
Resilient error handling for real-time RTLS data
Validated performance for latency, throughput, and scale
Tested integration using production-like workflows
Deployment & Support
Staged rollout with monitoring, optimization, and ongoing maintenance
Key Deliverables
Stable and fully monitored production rollout
Clear visibility into integration health and system behavior
Teams prepared to use location-enabled workflows confidently
Optimized performance tailored to real operational patterns
Comprehensive documentation and long-term support structure
System Discovery
Integration starts with understanding your technology landscape, not just what systems you have, but how they communicate, where data lives, and what workflows depend on that data. We map your entire integration ecosystem to identify the optimal connection points for location intelligence.
Discovery Activities
- Enterprise System Inventory: Identifying all core systems such as ERP, WMS, MES, SCADA, BMS, and custom applications.
- Data Flow Mapping: Documenting how data moves today and where real-time location data must be integrated.
- API and Integration Review: Assessing APIs, supported operations, and integration readiness for digital twin workflows.
- Database Schema Check: Reviewing key tables and structures for systems requiring direct data access.
- Security and Access Requirements: Capturing authentication methods, permissions, and integration constraints.
- Performance Criteria: Defining latency, throughput, and update frequency needed to support real-time operations.
Integration Architecture
Integration Architecture ensures your connections remain stable as systems evolve. Poorly designed integrations create technical debt, performance bottlenecks, and security risks. We define a structure that supports real-time operations while remaining flexible for future needs through lean integration software principles.
Architecture Components
- API Design: RESTful endpoints, event-based webhooks, and real-time data streaming interfaces.
- Middleware Layer: Transformation, routing, and workflow orchestration components to ensure clean data exchange.
- Database Strategy: Selecting between direct database access or API-mediated integration based on security and performance needs.
- Message Queue Architecture: Asynchronous handling of high-volume data flows for reliable processing.
- Caching and Optimization: Reducing system load and improving response times for real-time operations.
- Security Architecture: Authentication, authorization, encryption, and audit logging to ensure secure data movement.
Development & Testing
Integration development is not just coding. It ensures location data flows reliably across your enterprise, manages edge cases smoothly, and maintains performance under production loads. Using a structured approach for digital twin data integration, we build each component iteratively and validate it before moving to production.
- API Development: Implement endpoints for stable and secure data exchange
- Data Transformation: Convert RTLS data into enterprise system formats
- Resilience Logic: Add error handling, retries, and fallback flows
- Performance Testing: Validate latency, throughput, and scalability
- Integration Testing: Use production-like data volumes and workflows
- User Acceptance Testing: Confirm behavior with actual operational teams
Deployment & Support
Rolling out an integration requires careful coordination of systems, performance checks, and user readiness. We manage this transition in controlled phases to reduce disruption and ensure your integration works reliably in real-world conditions. Guided by a structured RTLS integration framework, we refine system behavior based on live usage, stabilize performance, and provide long-term support to keep your environment running smoothly.
- Phased Deployment: Move from controlled testing to pilot groups and then full production
- Monitoring Dashboards: Track data flow health, API performance, and error rates
- User Training: Enable teams to adopt location-enhanced workflows
- Performance Optimization: Adjust based on production usage patterns
- Documentation: Provide API specs, integration diagrams, and troubleshooting guides
- Ongoing Support: Continuous monitoring, maintenance, and an enhancement roadmap
Integration Capabilities
Integrate digital twin solutions effortlessly into your manufacturing, logistics, and healthcare systems.
Why Choose LocaXion for System Integration
Learn how we support seamless integration →
Deep Integration Expertise
15+ years of RTLS and Digital Twin integration experience
RTLS vendors understand their technology. Enterprise system integrators understand ERP and WMS. But very few teams understand both deeply enough to deliver seamless, reliable integrations. Our team bridges that gap with extensive experience integrating location intelligence into SAP, Oracle, Manhattan, Blue Yonder, Siemens, Rockwell, and custom enterprise systems across manufacturing, healthcare, logistics, and construction.
Architecture-First Approach
Scalable integration designs that grow with your business
Quick integrations create technical debt, brittle connections, and performance issues as systems evolve. We prevent technical debt by designing middleware layers, message queues, caching patterns, and security controls that keep systems stable for long term. Your integration grows with your business, not against it.
Vendor-Agnostic Integration
Integrating any RTLS with any enterprise system
RTLS vendors focus on their own platforms, and enterprise integrators understand ERP and WMS, but few can handle both sides of the integration. LocaXion bridges this gap by connecting any RTLS technology, including UWB, BLE, Wi-Fi, LoRa, and Vision, with enterprise environments such as SAP, Oracle, Manhattan, and custom systems. We are not tied to vendor ecosystems or proprietary formats. We build the integrations your architecture requires.
Transform Your Manufacturing, Logistics, and Healthcare Systems
Schedule your integration assessment. We will map your ERP, WMS, MES, EMR, TMS, and custom systems, design your RTLS and Digital Twin integration approach, and define how live location data and digital twin models can support critical workflows.
Frequently Asked Questions
Everything you need to know about integrated digital twin solutions
RTLS and Digital Twin integration connect live location data from assets, people, and equipment to a digital model of your operations. This allows you to monitor workflows in real time, simulate changes, predict issues, and improve decision making across manufacturing, logistics, and healthcare environments using integrated digital twin solutions.
LocaXion uses a structured RTLS integration approach that maps your existing ERP, WMS, MES, EMR, and custom systems, identifies the right connection points, and builds a scalable integration layer that brings real-time location intelligence into all relevant workflows.
Vendor modules usually support only their own platform. LocaXion’s RTLS integration framework is vendor-agnostic and architecture-first, allowing you to integrate UWB, BLE, Wi-Fi, LoRa, or Vision RTLS with SAP, Oracle, Manhattan, Siemens, Rockwell, and other enterprise environments without being locked into proprietary formats.
Digital twins allow you to combine real-time RTLS feeds with simulation models to test changes, analyze bottlenecks, and predict risks. Our digital twin integration practice helps organizations shift from reactive decisions to live, evidence-based operational planning.
Yes. LocaXion aligns RTLS data streams with your IoT ecosystem, so equipment, sensors, and digital models operate together. This creates unified operational insight enabled through IoT integration and digital twins across your facilities.
We normalize and transform RTLS and enterprise data using proven digital twin data integration methods. This ensures accurate mapping between location feeds, ERP or WMS structures, and digital twin models without disrupting existing workflows.