Unlocking Complete Operational Transparency with RTLS
Metals manufacturers operate vast facilities filled with high-value assets, raw materials, and complex workflows, yet the majority of them are capturing the vast amount of valuable data: Real-time location data. Real-time location systems (RTLS) are revolutionizing the industry by automating manual processes, enhancing inventory accuracy, safety and providing unprecedented visibility across sprawling operations.
Automating Manual Scanning – A Game Changer
Traditionally, metals manufacturers have relied on manual scanning to track assets, work-in-progress (WIP), and shipments. This labor-intensive process is prone to errors and can cause bottlenecks in production. RTLS automates this tracking, eliminating the need for manual input. With tags and sensors placed on key assets, the system automatically updates inventory levels and tracks movement in real-time.
Key Benefits of Automated Tracking:
- Reduced Labor Costs: Eliminate the need for manual barcode scanning.
- Error Reduction: Minimize human error and ensure accurate, real-time data.
- Faster Throughput: Improve operational and material flow by understanding how assets move throughout production
- Comprehensive Visibility: Know where every asset is, at all times, reducing search times and boosting productivity.
Real-World Example: Steel Plant Automation
A major steel manufacturer implemented RTLS across its facility, automating the tracking of raw materials, finished goods, and tools. By doing so, they reduced manual scanning time by 80%, improved inventory accuracy by 95%, and streamlined the movement of products between production zones. The facility now operates with fewer disruptions and can scale output without adding headcount.
The Result:
- 4% increase in production throughput
- 12% increase of forklift OEE
- Significant reduction in misplaced inventory
- Reduced missed shipments
- Enhanced ability to meet tight delivery schedules
UWB Technology – The Driving Force
Ultra-wideband (UWB) RTLS technology has matured significantly over the past five years, making it viable for metals facilities with expansive outdoor yards and dense environments. Unlike legacy RFID solutions, UWB provides precise location data, even in challenging conditions where steel and heavy machinery can interfere with signals.
Why UWB is Ideal for Metals Manufacturing:
- Highly Accurate (up to 30 cm precision)
- Durable and Reliable in Harsh Environments
- Works in Complex, Large Facilities – Indoors and Outdoors
Ready to Automate and Optimize Your Operations?
LocaXion has guided metals manufacturers through successful RTLS implementations, delivering measurable ROI and transforming operations. Our expertise helps ensure that projects of any size are executed seamlessly, from pilot to full-scale rollout.
Let’s talk about how RTLS can drive efficiency and automation in your facility. Contact LocaXion today to schedule a consultation and start building your RTLS roadmap.
